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Investigation

Air Force Leaders Deliberately Slow-Rolling A-10 Refurbishment

Mechanic fixes A-10

In a victory for supporters of the battle-proven A-10 close air support aircraft, Congress provided the necessary seed money to extend the fleet’s lifespan for at least another decade in its last spending bill. The Air Force had announced last year that 110 A-10s were in danger of being retired because their wings were rapidly approaching the end of their useful service life. The seed money is not as clear-cut a victory as many have supposed, however. The $103 million Congress appropriated for the A-10 re-winging project will only produce four new pairs of wings and it will likely take six years before new wings are installed on any operational A-10s. These funds will mainly be used to start up an entirely new production line. The Air Force claims it needs all this money and time to get competitive bids to start up the new wing production line. All the while, the men and women serving in combat for the next six years badly need to be able to count on an A-10 force that is not shrinking rapidly due to a failure to replace worn out wings. The unnecessary time delay and expense of the Air Force’s chosen path should frustrate everyone committed to responsible and effective government spending and life-saving close air support for our troops.

Re-winging the A-10 is not a new problem. In 2007 the Air Force awarded the Boeing Corporation a $2 billion contract to build new wings for 242 A-10s. In 2014, F-35 program managers and Air Force leaders started another campaign to retire A-10s in order to free up funding for the F-35. After strong Congressional pushback the Air Force submitted a budget in 2016 that claimed to give up their efforts to retire the A-10. Air Force leaders, long hostile to the A-10 and the mission it performs, cut this initial re-winging effort short by allowing Boeing’s contract to lapse in 2016 after only 171 wing sets had been delivered.

Now, due to the intransigence of Air Force leadership in calling for the shutdown of the earlier production line, taxpayers are paying $103 million just to create a new production line and to produce only four wing sets. That is approximately $25 million per set with all of the capital costs included. For comparison purposes, a set of wings cost approximately $3.8 million in 2013.

A-10 Whiteman MO
Members of the 146th Air Support Operations Squadron, from Oklahoma City, and Estonian tactical air control party specialists acknowledge a 442nd Fighter Wing A-10 Thunderbolt II from Whiteman Air Force Base, Mo., during a show of force after completing close air support training at Smoky Hill Air National Guard Range in Salina, Kan., Dec. 13, 2017. (Photo: USAF)

This fact has upset some Congressional leaders. The chair of the House subcommittee for tactical land and air forces, Representative Mike Turner (R-OH), is calling for an investigation to determine how and why Air Force leaders decided to shut down the wing production line before Congress finalized its plans for the appropriate force structure. In April 2016, the House Armed Services Committee added language to the National Defense Authorization Act protecting the program by forbidding the Air Force from using any part of its budget “to retire, prepare to retire, or place in storage or on backup aircraft inventory status any A-10 aircraft.”

Air Force leaders still persist in devising plans to draw down the number of A-10 squadrons from the current nine to six, in spite of Congressional mandates to keep 283 (nine squadrons’ worth) flying. The service has not ruled out the possibility of grounding more A-10s before 2025, which would make it impossible to maintain more than six squadrons. These plans prompted protests from those who understand the A-10 is the aircraft that strikes the most fear in the hearts of the enemy. Air Force leaders have claimed in the past that budgetary restraints forced them to abandon the A-10 in favor of the F-35 which, they argue, is better suited against the kind of sophisticated air-defenses the force would face in a hypothetical war against Russia or China. Congress has demonstrated its willingness to fund both programs, which negates the first argument. The second argument is debatable, and completely ignores the low-end conflicts in which we are currently engaged and that will remain a decidedly non-hypothetical reality for years to come.

The Contract

The Air Force solicited bids for the new contract in December 2017. A closer inspection of the draft contract documents shows that Air Force leaders are happy to take the extra taxpayer money for the project, but they aren’t in much of a hurry to actually receive the new wings for the A-10s. Based on the schedule, the time allotted in the contract, and the timeline of the earlier effort, it might be four years before the first new set of wings is delivered for testing and six years until the first production model is delivered. By that time, 53 or more A-10s may have been sent to the boneyard because their current wings have too many flight hours to be flown safely.

In truth, the Air Force wants to ground the entire fleet much sooner. The Air Force’s A-10 System Program Office created a timetable for grounding the entire fleet by 2025. According to a timetable, which was acquired by the Project On Government Oversight, the Air Force would begin mothballing the remaining fleet in 2019 and speed up the retirements over the next seven years:

A-10 anticipated schedule

The Air Force has established a schedule for the re-winging project that can generously be called leisurely. Contracting officials sent out the bid solicitation documents on December 22, 2017. If they stick to the draft schedule, the interested contractors will be submitting their bid proposals the first week of June 2018. The Air Force will spend nearly nine months evaluating these bids before the contract will be awarded on March 25, 2019. Readers will remember that this 15-month process is not creating a new product; it is simply re-contracting for wings that have been in production for nearly a decade and were arbitrarily cancelled less than two years ago.

More evidence of the lack of urgency to get new wings to the A-10 fleet can be found buried in the draft contract solicitation. The winning contractor will be required to deliver the first set of wings within 1,095 days of when it was announced that the contract was awarded. That means that in addition to the year it will take Air Force contracting officials to sort through their paperwork, the contractor will have an undemanding three years before they have to make their first delivery. At the end of this potentially four-year-long process, all the Air Force will have are prototypes that will then have to go through the formal testing process. Based on the unhurried pace that Air Force leaders have set for the project up to this point, it would be a safe bet to assume they won’t attempt any testing shortcuts in the same way they have with other programs.

Fiscal YearAircraft to be retired

FY 2019

17

FY 2020

29

FY 2021

36

FY 2022

43

FY 2023

51

FY 2024

52

FY 2025

53

Representative Martha McSally (R-AZ), former A-10 pilot and squadron commander and current member of the House Armed Services Committee, questioned in an April hearing another instance of the Air Force’s foot-dragging, this one found in their most recent budget request. She wanted to know why the Service only requested enough money to buy up to 12 wing sets in the 2019 budget (to be delivered three years or so later) when the depot facility at Hill Air Force Base can install up to 32 a year. Even worse, by the time those 12 wing sets are delivered, 40 or more A-10s will have been grounded (and sent to the boneyard, if the Air Force leaders have their way).

It bears repeating that this slow production ramp-up is not due to the problems of producing a new and untested design. These A-10 wings were being produced less than two years ago and have been successfully installed on 171 currently flying A-10s.

Boeing began production on the original A-10 wing replacement program a little more than two years after the contract had been awarded in 2007. The new design underwent testing and acceptance trials before the first re-winged A-10s were delivered to the Air Force in February 2012, less than five years after the contract had been awarded.

Faster Options are Available

Air Force leaders don’t have to go through all of this. If the Air Force really wanted to support the close air support mission, they have the authority to expedite this procurement. If Air Force leaders declared this an urgent operational need—which it obviously is—they could use regulations that were tailor-made for providing rapid support to troops in harm’s way. Pilots are flying A-10s over the skies of our active warzones virtually every day. One astute online commenter captured the absurdity of the Air Force leadership on this matter by pointing out that the A-10 is so critical to the current war efforts that they are literally flying the wings off them.

The Pentagon most famously used this process to acquire the mine-resistant ambush protected (MRAP) vehicles at the height of the Iraq War. In response to rising casualties from IEDs and after concerns were raised by whistleblowers inside the Pentagon, Marine Corps leaders developed the requirements for a hardened vehicle in 2005. A mere 33 months later, the first MRAPs were in the field. In this instance, an entirely new vehicle had to progress from the drawing board through testing, production, and fielding. With the A-10 wings, the Air Force only has to reproduce something that has been flying for 40 years and that was still in production less than two years ago.

Air Force leaders are certainly not above using budgetary sleight of hand or extraordinary maneuvers to speed the acquisition process along when it suits their purposes. They have been using Operations and Maintenance funds to purchase off-the-shelf cyber capabilities in recent months. They also created a Rapid Capabilities Office for classified programs that they are now using to develop an entirely new program, the B-21 Raider. In March 2018, the Air Force extended the charter for the Rapid Capabilities Office to include other programs to speed deliveries to the field. The glacial pace Air Force leaders have set for the A-10 wing contract shows that providing effective air support to the troops doesn’t merit such treatment in their eyes.

Continuing to slow-roll this process would certainly be in keeping with the Air Force’s actions regarding the A-10 fleet up to this point. When asked about the status of the project, the civilian A-10 Program Element Manager for the Air Force’s Air Combat Command told a gathering of officials recently that the re-winging project “was not going to happen,” although the Air Force’s chief of media operations attempted to qualify that statement by affirming the Air Force’s commitment to reestablishing the production line. This current slow-motion contract means, at the very least, it is not going to happen anytime soon. This fits right into Air Force leader’s grand plans to rid itself of an aircraft and a mission it never wanted in the first place.

The Larger Context

To put this all in perspective, the Air Force leaders have repeatedly attempted to shrink or cancel outright the A-10 fleet for at least the past twenty-five years which is particularly striking since the A-10 has consistently proven its battlefield worth in every war since 1991. The reason for this is simple: Air Force generals don’t like the airplane because it lacks the complexity and expense to justify ever-expanding budgets. Furthermore, they despise the mission: it places them in a supporting role to ground forces.

This attitude could be seen during an October 2015 F-35 hearing when then-program executive officer Air Force Lt. Gen. Christopher Bogdan said he opposed an F-35/A-10 close air support fly off, preferring instead to test the F-35 by itself “in a realistic operational environment for the CAS mission that the Air Force intends the F-35 to do.”

That statement almost perfectly captures the longstanding, deeply ingrained cultural indifference to close support within the Air Force’s upper ranks that dates back well before WWII. In actuality, how the Air Force prefers to do close support is secondary; primary are the needs of actual ground combatants, a fact Air Force officials have been eager to suppress from early Army Air Corps days on.

At the end of the day, the efforts to keep the A-10 flying are simply part of a larger fight to maintain an effective close air support capability within the U.S. military. The A-10 will not be able to fly forever, although with proper maintenance and new wings, it will be able to fly well into the 2030s. That would be long enough to institute a new program to build a proper replacement for the A-10. This new effort should follow the best practices of the original A-X Attack Fighter Program.

A-10 Operation Inherent Resolve
An A-10 Thunderbolt II departs after receiving fuel from a 340th Expeditionary Air Refueling Squadron KC-135 Stratotanker during a flight in support of Operation Inherent Resolve April 19, 2017. (Photo: USAF)

How the Air Force intends to do close support is at the heart of their current drive to eliminate the A-10 fleet. In brief, they intend to replace the down-in-the-mud, CAS-dedicated A-10 with the multi-mission F-35, which would launch standoff guided weapons from 15,000 feet or higher. Close air support is more than simply dropping bombs on a target. It requires detailed coordination between the pilot and troops on the ground. Decades of combat experience have shown that this can best be accomplished through radio communication, but in desperate circumstances it must be done through visual means. Soldiers in the middle of heavy combat can signal an A-10 pilot by flashing a mirror or using colored smoke. This only works when the pilot can fly down to a few hundred feet.

The close connection between the dreadfully slow pace of the Air Force’s A-10 re-winging contract and their commitment to replacing A-10s with F-35s was inadvertently let out of the bag by Lieutenant General Harris to questioning by Representative McSally.

Harris responded that the service opted to keep production of wings at a lower level until the Defense Department completes a number of studies of its combat aircraft inventory, to include the much-hyped comparative tests between the A-10 and F-35 that will measure both planes’ close air support bona fides.

“We’re not going to make a further commitment until we know where we’re going with both the A-10 and the F-35,” he said.

The Price That Will Be Paid

The most important aspect about the A-10 and having a fleet of dedicated attack aircraft has been the community of expertise that grew up around it. The pilots and ground controllers have developed highly refined techniques and procedures to tightly integrate air and ground operations. The skills of the pilots in particular are at stake in this effort. Were the A-10 to be cancelled before an effective successor aircraft can be produced, the expertise of the dedicated close air support professionals will be diluted into the multi-mission muddle of the F-35. Maintenance personnel have already been stripped from the A-10 program. Pilots flying the F-35 will have competing training requirements for the various missions they will be expected to perform. With the F-35’s notoriously poor availability rates and general Air Force antipathy to the close air support mission, it is highly unlikely that pilots assigned to the F-35 will ever be able to fly enough hours to develop the close air support skills to perform the mission. The men and women fighting on the ground would be the ones suffering the consequences of that for generations.